代碼 233131: <location>Encoder 3: Deviation, position incremental/absolute too large
問題描述與安全警告
Siemens SINUMERIK 840D CNC 觸發了嚴重的 <location>Encoder 3: Deviation, position incremental/absolute too large 警報。需要由合格的操作員或維修技師立即處理,以防止在製造週期中對設備造成二次損壞或導致零件報廢。在接觸電氣控制箱之前,請務必確保遵循標準安全和停機掛牌 (LOTO) 程序。
官方故障排除步驟
Message value: %1 Drive object: All objects Reaction: A_INFEED: NONE SERVO: OFF1 (IASC/DCBRAKE, NONE, OFF2, OFF3, STOP1, STOP2) VECTOR: OFF1 (IASC/DCBRAKE, NONE, OFF2, OFF3, STOP1, STOP2) Acknowledge: PULSE INHIBIT Cause: Absolute encoder: When cyclically reading t he absolute position, an ex cessively high difference to the incremental position was detected. The absolute position that was read is rejected. Limit value for the deviation: - EnDat encoder: Is supplied from the encoder and is a minimum of 2 quadrants (e.g. EQI 1325 > 2 quadrants, EQN 1325 > 50 quadrants). - other encoders: 15 pulses = 60 quadrants. SINAMICS-Alarms Diagnostics Manual (DAsl), 03/2009 Incremental encoder: When the zero pulse is passed, a deviation in the incremental position was detected. For equidistant zero marks, the following applies: - The first zero mark passed supplies the referenc e point for all subsequent checks. The other zero marks must have n times the distance referred to the first zero mark. For distance-coded zero marks, the following applies: - the first zero mark pair supplies the reference poi nt for all subsequent checks. The other zero mark pairs must have the expected distan ce to the first zero mark pair. Fault value (r0949, interpret decimal): Deviation in quadrants (1 pulse = 4 quadrants). Remedy: - check that the encoder cables are routed in compliance with EMC. - check the plug connections. - replace the encoder or encoder cable. - check whether the coding disk is dirty or there are strong ambient magnetic fields. - adapt the parameter for the distance between zero marks (p0425). - if message output above speed threshold, reduce filter time if necessary (p0438).
Source: SINUMERIK 840D sl / 840Di sl / SINAMICS S120 Diagnostics Manual (DAsl, 03/2009)
Last reviewed: 2026-07-01 · Verified against the manufacturer’s official documentation.
關於 Siemens SINUMERIK 840D CNC 警報
由 Siemens 製造的工業控制器具有廣泛的診斷系統,用於保護內部電路和機械連桿。當 SINUMERIK 840D CNC 出現類似 233131 的錯誤代碼時,通常表示指令值與實際感測器回饋之間存在不匹配。
完整警報清單: 4014 Siemens SINUMERIK 840D CNC 代碼s.
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