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Code 25011: Axis %1 pollution of passive encoder

Issue Description & Safety Warning

The Siemens SINUMERIK 840D CNC has triggered a critical Axis %1 pollution of passive encoder alarm. Immediate attention from a qualified operator or maintenance technician is required to prevent secondary damage to the equipment or spoiled parts during the manufacturing cycle. Always ensure standard safety and LOTO procedures are followed before accessing electrical cabinets.

Official Troubleshooting Steps

Parameters: %1 = Axis name, spindle number Definitions: The encoder not used for position control sends a contamination signal (onl y in measuring systems with contamination signal). For PROFIdrive only: MD36310 $MA_ENC_ZERO_MONITORING >100 returns the existing Reset alarm instead of the Power-on alarm 25001. MD36310 $MA_ENC_ZERO_MONITORING >100 returns the existing Cancel alarm instead of the Reset alarm 25001. Reaction: Alarm display. Remedy: Please inform the authorized personnel/service depar tment. Check the measuring system in accordance with the instructions given by the measuring device manufacturer. Monitoring can be switched off by setting MD36310 $MA_ENC_ZERO_MONITORING[n] to 100 (n = encoder number: 1,2). Program Continuation: Clear alarm with the Delete key or NC START.

Source: SINUMERIK 840D sl / 840Di sl / SINAMICS S120 Diagnostics Manual (DAsl, 03/2009)

Last reviewed: 2026-07-01 · Verified against the manufacturer’s official documentation.

About Siemens SINUMERIK 840D CNC Alarms

Siemens controllers include extensive self-diagnostics that flag or halt the machine when a fault is detected. Error code 25011 on the SINUMERIK 840D CNC identifies one specific fault condition — its documented cause and the official corrective steps are listed above, sourced from Siemens's service documentation. Always confirm against the manual for your exact machine configuration and follow LOTO procedures before servicing.

Complete Alarm List: 4014 Siemens SINUMERIK 840D CNC codes.

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