Code 4240: Runtime overflow for IPO cycle or position controller cycle, IP %1
Problembeschreibung & Sicherheitswarnung
Die Siemens SINUMERIK 840D CNC hat einen kritischen Runtime overflow for IPO cycle or position controller cycle, IP %1-Alarm ausgelöst. Sofortige Aufmerksamkeit durch einen qualifizierten Bediener oder Wartungstechniker ist erforderlich, um Folgeschäden an der Ausrüstung oder verdorbene Teile während des Fertigungszyklus zu vermeiden. Stellen Sie immer sicher, dass standardmäßige Sicherheits- und LOTO-Verfahren befolgt werden, bevor Sie auf Schaltschränke zugreifen.
Offizielle Schritte zur Fehlerbehebung
Parameters: %1 = Program location Definitions: The settings for the interpolation and position cont rol cycle were modified before the last power-up such that too little computing time is now available for the requisite cyclic task. The alarm occurs immediat ely after power-up if too little runtime is available even when the axes are stationary and the NC program has not started. However, task overflow can occur only when computation-intensive NC functions are called during program execution. Reaction: NC not ready. The NC switches to follow-up mode. Mode group not ready, also effective for single axes NC Start disable in this channel. Interface signals are set. Alarm display. NC Stop on alarm. Alarm reaction delay is cancelled. Diagnostics Manual (DAsl), 03/2009 Remedy: Please inform the authorized personnel/service department. Take greater care when optimizing the cl ock times MD10050 $MN_SYSCLOCK_CYCLE_TIME, MD10060 $MN_POSCTRL_SYSCLOCK_TIME_RATIO and/or MD10070 $MN_IPO_SYSCLOCK_TIME_RATIO. The test should be performed with an NC program that represents the highest possible control load. To be on the safe side, a margin of 15 to 25% should be added to the times determined in this way. Program Continuation: Switch control OFF - ON.
Source: SINUMERIK 840D sl / 840Di sl / SINAMICS S120 Diagnostics Manual (DAsl, 03/2009)
Last reviewed: 2026-07-01 · Verified against the manufacturer’s official documentation.
Über Siemens SINUMERIK 840D CNC Alarme
Industriesteuerungen von Siemens verfügen über umfangreiche Diagnosesysteme zum Schutz der internen Schaltkreise und mechanischen Verbindungen. Wenn eine SINUMERIK 840D CNC einen Fehlercode wie 4240 ausgibt, deutet dies typischerweise auf eine Diskrepanz zwischen befohlenen Werten und tatsächlichem Sensor-Feedback hin.
Vollständige Alarmliste: 4014 Siemens SINUMERIK 840D CNC codes.
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