代码 230027: <location>Power unit: Prec harging DC link time monitoring
问题描述与安全警告
Siemens SINUMERIK 840D CNC 触发了严重的 <location>Power unit: Prec harging DC link time monitoring 警报。需要由合格的操作员或维修技师立即处理,以防止在制造周期中对设备造成二次损坏或导致零件报废。在接触电气控制箱之前,请务必确保遵循标准安全和停机挂牌 (LOTO) 程序。
官方故障排除步骤
Message value: Enable signals: %1, Status: %2 Drive object: All objects Reaction: OFF2 Acknowledge: IMMEDIATELY Cause: The power unit DC link was not able to be pre-charged within the expected time. 1) There is no line supply voltage connected. 2) The line contactor/line side switch has not been closed. 3) The line supply voltage is too low. 4) Line supply voltage incorrectly set (p0210). 5) The pre-charging resistors are overheated as t here were too many pre-charging operations per time unit. 6) The pre-charging resistors are overheated as the DC link capacitance is too high. 7) The pre-charging resistors are overheated because when there is no "ready for operation" (r0863.0) of the infeed unit, power is taken from the DC link. 8) The pre-charging resistors are overheated as the line contactor was closed during the DC link fast discharge through the Braking Module. 9) The DC link has either a ground fault or a short-circuit. 10) The pre-charging circ uit is possibly defective (only for chassis units). Fault value (r0949, interpret binary): Missing internal enable signals, power unit (lower 16 bit): (Inverted bit-coded representation FFFF hex -> all internal e nable signals available) Bit 0: Power supply of the IGBT gating shut down Bit 1: Reserved Bit 2: Reserved Bit 3: Ground fault detected Bit 4: Peak current intervention Bit 5: I2t exceeded Bit 6. Thermal model overtemperature calculated Bit 7: (heat sink, gating module, pow er unit) overtemperature measured Bit 8: Reserved Bit 9: Overvoltage detected Bit 10: Power unit has completed pr e-charging, ready for pulse enable Bit 11: STO terminal missing Bit 12: Overcurrent detected Bit 13: Armature s hort-circuit active Bit 14: DRIVE-CLiQ fault active Bit 15: Uce fault detected, transistor de-s aturated due to overcurrent/short-circuit Status, power unit (upper 16 bit, hexadecimal number): 0: Fault status (wait for OFF and fault acknowledgement) 1: Restart inhibit (wait for OFF) 2: Overvoltage condition detected -> change into the fault state 3: Undervoltage condition detected -> change into the fault state 4: Wait for bypass contactor to open -> change into the fault state 5: Wait for bypass contactor to open -> change into restart inhibit 6: Commissioning 7: Ready for pre-charging 8: Pre-charging started, DC link voltage lower than the minimum switch-on voltage 9: Pre-charging, DC link voltage end of pre-charging still not detected 10: Wait for the end of the de-bounce time of the main contactor after pre-charging has been completed 11: Pre-charging completed, ready for pulse enable 12: It was detected that the STO terminal was energized at the power unit See also: p0210 (Drive unit line supply voltage) SINAMICS-Alarms Diagnostics Manual (DAsl), 03/2009 Remedy: In general: - check the line supply voltage at the input terminals. - check the line supply voltage setting (p0210). - the following applies to booksize units: Wait (approx. 8 min.) until the pre-charging resistors have cooled down. For this purpose, preferably disc onnect the infeed unit from the line supply. Re 5): - carefully observe the permissibl e pre-charging frequency (refer to the appropriate Equipment Manual). Re 6): - check the total capacitance of the DC link and if required, correspondingly reduce the maximum permissible DC link capacitance (refer to the appropriate Equipment Manual). Re 7): - interconnect the ready for operation signal of the in feed unit (r0863.0) in the enable logic of the drives connected to this DC link. Re 8): - check the connections of the ex ternal line contactor. The line contactor must be open during the DC link fast discharge. Re 9): - check the DC link regarding ground fault or short-circuit. See also: p0210 (Drive unit line supply voltage)
Source: SINUMERIK 840D sl / 840Di sl / SINAMICS S120 Diagnostics Manual (DAsl, 03/2009)
Last reviewed: 2026-07-01 · Verified against the manufacturer’s official documentation.
关于 Siemens SINUMERIK 840D CNC 警报
由 Siemens 制造的工业控制器具有广泛的诊断系统,用于保护内部电路和机械连杆。当 SINUMERIK 840D CNC 出现类似 230027 的错误代码时,通常表示指令值与实际传感器反馈之间存在不匹配。
完整报警清单: 4014 Siemens SINUMERIK 840D CNC 代码s.
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