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代码 231115: <location>Encoder 1: Amplitude error track A/B fault (A^2 + B^2)

问题描述与安全警告

Siemens SINUMERIK 840D CNC 触发了严重的 <location>Encoder 1: Amplitude error track A/B fault (A^2 + B^2) 警报。需要由合格的操作员或维修技师立即处理,以防止在制造周期中对设备造成二次损坏或导致零件报废。在接触电气控制箱之前,请务必确保遵循标准安全和停机挂牌 (LOTO) 程序。

官方故障排除步骤

Message value: A track: %1, B-track: %2 Drive object: All objects Reaction: A_INFEED: NONE SERVO: ENCODER (IASC/DCBRAKE, NONE) VECTOR: ENCODER (IASC/DCBRAKE, NONE) Acknowledge: PULSE INHIBIT Cause: The amplitude (root of A^2 + B^2) for encoder 1 exceeds the permissible tolerance. Fault value (r0949, interpret hexadecimal): yyyyxxxx hex: yyyy = Signal level, track B (16 bits with sign). xxxx = Signal level, track A (16 bits with sign). The nominal signal level of the encoder must lie in the range 375 mV to 600 mV (500 mV -25/+20 %). The response thresholds are < 230 mV (obser ve the frequency response of the encoder) and > 750 mV. A signal level of 500 mV peak value corresponds to the numerical value of 5333 hex = 21299 dec. Note for sensors modules for resolvers (e. g. SMC10): The nominal signal level is at 2900 mV (2.0 Vr ms). The response thresholds are < 1070 mV and > 3582 mV. A signal level of 2900 mV peak value corresponds to the numerical value of 6666 hex = 26214 dec. Note: The analog values of the amplitude error are not measured at the same time with the hardware fault output by the sensor module. See also: p0491 (Motor encoder fault response ENCODER) SINAMICS-Alarms Remedy: - check that the encoder cables and shielding are routed in compliance with EMC. - check the plug connections. - replace the encoder or encoder cable. - check the Sensor Module (e.g. contacts). - with measuring systems without their own bear ing system: Adjust the scanning head and check the bearing system of the measuring wheel. - for measuring systems with thei r own bearing system: Ensure that the encoder housing is not subject to any axial force.

Source: SINUMERIK 840D sl / 840Di sl / SINAMICS S120 Diagnostics Manual (DAsl, 03/2009)

Last reviewed: 2026-07-01 · Verified against the manufacturer’s official documentation.

关于 Siemens SINUMERIK 840D CNC 警报

由 Siemens 制造的工业控制器具有广泛的诊断系统,用于保护内部电路和机械连杆。当 SINUMERIK 840D CNC 出现类似 231115 的错误代码时,通常表示指令值与实际传感器反馈之间存在不匹配。

完整报警清单: 4014 Siemens SINUMERIK 840D CNC 代码s.

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