代碼 25100: Axis %1 measuring system switchover not possible
問題描述與安全警告
Siemens SINUMERIK 840D CNC 觸發了嚴重的 Axis %1 measuring system switchover not possible 警報。需要由合格的操作員或維修技師立即處理,以防止在製造週期中對設備造成二次損壞或導致零件報廢。在接觸電氣控制箱之前,請務必確保遵循標準安全和停機掛牌 (LOTO) 程序。
官方故障排除步驟
Parameters: %1 = Axis name, spindle number Definitions: The prerequisites are not satisfied for the required encoder switchover: 1. The newly selected encoder must be in the active state: (DB31,... DBX1.5 / 1.6 = 1 (Position measuring system 1/2). 2. The actual value difference between the two encoder s is greater than the value in the axis-specific MD36500 $MA_ENC_CHANGE_TOL ("Maximum tolerance for position actual value switchover"). Activation of the measuring system concerned takes place in accordance with the NC/PLC interface signals DB31,... DBX1.5 (Posit ion measuring system 1) and DB31,... DBX1.6 (Position measuring system 2), i.e. the position control is now operated with this measuring syst em. The other measuring system is switched over to follow-up mode. If both interface signals are set to "1", then only the 1st measuring system is active; if both interface signals are set to "0", the axis is parked. Changeover takes place as soon as the interface si gnals have changed, even if the axis is in motion. Reaction: NC Start disable in this channel. Interface signals are set. Alarm display. NC Stop on alarm. Remedy: Please inform the authorized personnel/service depar tment. When referencing the active position actual value encoder, the actual value system of the inactive encoder is set to the same reference point value as soon as phase 3 has been concl uded. A later positional difference between the two actual value systems can have occu rred only as the result of an encoder defect or a mechanical displacement between the encoders. - Check the encoder signals, ac tual value cable, connectors. - Check the mechanical fastenings (displacement of the measuring head, mechanical twisting possible). - Increase the axis-s pecific MD 36500 $MA_ENC_CHANGE_TOL. Program continuation is not possible. The program must be aborted with "RESET", then program execution can be reinitiated with NC START, if necessary at the interruption point after "Block search with/without calculation". Program Continuation: Clear alarm with the RESET key. Restart part program
Source: SINUMERIK 840D sl / 840Di sl / SINAMICS S120 Diagnostics Manual (DAsl, 03/2009)
Last reviewed: 2026-07-01 · Verified against the manufacturer’s official documentation.
關於 Siemens SINUMERIK 840D CNC 警報
由 Siemens 製造的工業控制器具有廣泛的診斷系統,用於保護內部電路和機械連桿。當 SINUMERIK 840D CNC 出現類似 25100 的錯誤代碼時,通常表示指令值與實際感測器回饋之間存在不匹配。
完整警報清單: 4014 Siemens SINUMERIK 840D CNC 代碼s.
Have a better solution?
Help the industrial community by sharing your repair experience for code 25100.
Need a searchable reference for more Siemens SINUMERIK 840D CNC manuals?
We structure equipment manuals into searchable code, title, cause, solution, safety note, and source-reference data. Send a PDF and example searched codes when you need public pages, private search, or structured exports.
Space reserved for Google AdSense / Industrial Affiliate Links
Monetization target for 2026