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代码 235013: <location>TM54F: Test stop error

问题描述与安全警告

Siemens SINUMERIK 840D CNC 触发了严重的 <location>TM54F: Test stop error 警报。需要由合格的操作员或维修技师立即处理,以防止在制造周期中对设备造成二次损坏或导致零件报废。在接触电气控制箱之前,请务必确保遵循标准安全和停机挂牌 (LOTO) 程序。

官方故障排除步骤

Message value: %1 Drive object: A_INF, B_INF, S_INF, SERVO, TM41, TM54F_MA, TM54F_SL, VECTOR Reaction: NONE Acknowledge: IMMEDIATELY (POWER ON) Cause: An error was detected when carrying out the test stop on the TM54F. As fault response fail-safe input terminal signals are transferred to the motion monitoring functions. Fault value (r0949, interpret hexadecimal): 0xaaaabbcc hex aaaa: Specifies the DOs or F-DIs (dependent on test step cc) for which the expected state was not assumed. The number is bit-coded (bit 0 = F-DI 0 or F-DO 0; bit 3 = F-DI 3 or F-DO 3). bb: Precise problem: 0x01 = Internal error (error state on the opposite side). 0x02 = Error when comparing the switching signals. 0x03 = Internal error (delay time in the new state has still not expired). cc: Test step of the test stop in which the error has occurred. Test stop step cc for slave (hexadecimal): 0x00: Action: L1+ switched out, L2+ switched in - error: Master not in initial state 0x00 and 0x0A. 0x0A: Action: L1+ switched out, L2+ switched in - error: Master not in state 0x15. 0x15: Action: L1+ switched out, L2+ switched out - er ror: F-DIs 0...4 of the master do not correspond to those of the slave (expected: level 0) or master not in state 0x20. 0x20: Action: L1+ switched out, L2+ switched out - error: Master not in state 0x2B. 0x2B: Action: L1+ switched in, L2+ switched in - erro r: F-DIs 5...9 of the master do not correspond to those of the slave (expected: level 0) or master not in state 0x36. 0x36: Action: All slave DOs at OFF - error: Master not in state 0x41. 0x41: Action: All slave DOs at OFF error: Master not in state 0x4C. 0x4C: Action: All slave-DOs at ON - error: State of DI 20...23 does not correspond to the expected state (24V) or the master not in state 0x57. SINAMICS-Alarms 0x57: Action: All slave DOs at ON - error: Master not in state 0x62. 0x62: Action: All slave-DOs at OFF - error: Stat e of DI 20...23 does not correspond to the expected state (0V) or the master not in state 0x6D. 0x6D: Action: All slave DOs at OFF - error: Master not in state 0x78. 0x78: Action: All slave-DOs at ON - error: Stat e of DI 20...23 does not correspond to the expected state (0V) or the master not in state 0x83. 0x83: Action: All slave DOs at ON error: Master not in state 0x8E. 0x8E: Action: All slave-DOs at OFF - error: Stat e of DI 20...23 does not correspond to the expected state (0V) or the master not in state 0x99. 0x99: Action: All slave DOs at OFF - error: Master not in state 0xA4. 0xA4: Action: All slave-DOs at OFF - error: State of DI 20...23 do not correspond to the expected state 24V) or the master not in state 0xAF. 0xAF: Action: All slave DOs at the original state - error: Master not in state 0xBA. 0xBA: Action: All slave DOs at the original state - error: Master not in state 0xC5. 0xC5: Action: Return to start state, test stop completed on the slave side. Error: Master not in state 0xD0. Test stop step cc for master (hexadecimal): 0x0A: No actions - error: Slave not in initial state 0x00. 0x15: No actions - error: Slave not in initial state 0x0A. 0x20: No actions - error: F-DIs 0...4 of the slave do not correspond with those of the master (expected: level 0) or slave not in state 0x15. 0x2B: No actions - error: Slave not in initial state 0x20. 0x36: No actions - error: F-DIs 0...5 of the slave do not correspond with those of the master (expected: level 0) or slave not in state 0x2B. 0x41: Action: All master DOs at OFF - error: Slave not in state 0x36. 0x4C: Action: All master DOs at OF F - error: Slave not in state 0x41. 0x57: Action: All master-DOs at ON - error: State of DI 20...23 of the slave does not correspond to the expected state (24V) or the slave not in state 0x4C. 0x62: Action: All master DOs at ON - er ror: Slave not in initial state 0x57. 0x6D: Action: All master-DOs at ON - error: State of DI 20...23 of the slave does not correspond to the expected state (0V) or the slave not in state 0x62. 0x78: Action: All master DOs at ON - error: Slave not in state 0x6D. 0x83: Action: All master-DOs at OFF - error: State of DI 20...23 of the slave does not correspond to the expected state (0V) or the slave not in state 0x78. 0x8E: Action: All master DOs at OFF - error: Slave not in state 0x83. 0x99: Action: All master-DOs at OFF - error: State of DI 20...23 of the slave does not correspond to the expected state (0V) or the slave not in state 0x8E. 0xA4: Action: All master DOs at OFF - error: Slave not in state 0x99. 0xAF: Action: All master-DOs at OFF - error: Status of DI 20...23 of the slave does not correspond to the expected state (24V) or the slave not in state 0xA4. 0xBA: Action: All master DOs at the original state - error: Slave not in state 0xAF. 0xC5: Action: All master DOs at the origi nal state - error: Slave not in state 0xBA. 0xD0: Wait for the end of the test stop and return to the start state Note: A check of the switching state of the F-DIs and DIs always refers to the switching operation of the previous state. The actions in one state are alwa ys only carried out after the actual state has been checked. Remedy: Check the wiring of the F-DIs and F-DOs and restart the test stop. The fault is withdrawn if the test stop is successfully completed.

Source: SINUMERIK 840D sl / 840Di sl / SINAMICS S120 Diagnostics Manual (DAsl, 03/2009)

Last reviewed: 2026-07-01 · Verified against the manufacturer’s official documentation.

关于 Siemens SINUMERIK 840D CNC 警报

由 Siemens 制造的工业控制器具有广泛的诊断系统,用于保护内部电路和机械连杆。当 SINUMERIK 840D CNC 出现类似 235013 的错误代码时,通常表示指令值与实际传感器反馈之间存在不匹配。

完整报警清单: 4014 Siemens SINUMERIK 840D CNC 代码s.

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