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代码 25040: Axis %1 standstill monitoring

问题描述与安全警告

Siemens SINUMERIK 840D CNC 触发了严重的 Axis %1 standstill monitoring 警报。需要由合格的操作员或维修技师立即处理,以防止在制造周期中对设备造成二次损坏或导致零件报废。在接触电气控制箱之前,请务必确保遵循标准安全和停机挂牌 (LOTO) 程序。

官方故障排除步骤

Parameters: %1 = Axis name, spindle number Definitions: The NC monitors to ensure that the position is held at zero speed. Monitoring is started after a time that can be set for a specific axis in the MD36040 $MA_STANDSTILL_DELAY_TIME after interpolation has ended. A constant check is made to determi ne whether the axis remains within the tolerance range given in MD36030 $MA_STANDSTILL_POS_TOL. The following cases are possible: 1. The NC/PLC interface signal DB31,... DBX2.1 (S ervo enable) is zero because the axis has jammed mechanically. Due to mechanical in fluences (e.g. high machining pres sure), the axis is pushed outside the permissible position tolerance. 2. With closed position control loop (without jammi ng) - NC/PLC interface signal DB31,... DBX2.1 (Servo enable) is "1" - the axis is pushed away from it s position by mechanical forces with a small gain in the position control loop. The alarm can be reprogrammed in the MD11412 $MN_ALARM_REACTION_CHAN_NOREADY (channel not ready). Reaction: Mode group not ready. The NC switches to follow-up mode. Channel not ready. NC Start disable in this channel. Interface signals are set. Alarm display. NC Stop on alarm. Channel not ready. Remedy: Please inform the authorized personnel/service department. - Check MD36040 $MA_STANDSTILL_DELAY_TIME and MD36030 $MA_STANDSTILL_POS_TOL; increase if necessary. The value must be greater than the machine data "Exact stop - coarse" (MD36000 $MA_STOP_LIMIT_COARSE). - Estimate machining forces and reduce if necessary by setting a lower feed or a higher rotational speed. - Increase clamping pressure. - Increase the gain in the position control l oop by improved optimization (Kv factor MD32200 $MA_POSCTRL_GAIN, SIMODRIVE611D drive). Program Continuation: Clear alarm with the RESET key in all channel s of this mode group. Restart part program.

Source: SINUMERIK 840D sl / 840Di sl / SINAMICS S120 Diagnostics Manual (DAsl, 03/2009)

Last reviewed: 2026-07-01 · Verified against the manufacturer’s official documentation.

关于 Siemens SINUMERIK 840D CNC 警报

由 Siemens 制造的工业控制器具有广泛的诊断系统,用于保护内部电路和机械连杆。当 SINUMERIK 840D CNC 出现类似 25040 的错误代码时,通常表示指令值与实际传感器反馈之间存在不匹配。

完整报警清单: 4014 Siemens SINUMERIK 840D CNC 代码s.

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