代码 25100: Axis %1 measuring system switchover not possible
问题描述与安全警告
Siemens SINUMERIK 840D CNC 触发了严重的 Axis %1 measuring system switchover not possible 警报。需要由合格的操作员或维修技师立即处理,以防止在制造周期中对设备造成二次损坏或导致零件报废。在接触电气控制箱之前,请务必确保遵循标准安全和停机挂牌 (LOTO) 程序。
官方故障排除步骤
Parameters: %1 = Axis name, spindle number Definitions: The prerequisites are not satisfied for the required encoder switchover: 1. The newly selected encoder must be in the active state: (DB31,... DBX1.5 / 1.6 = 1 (Position measuring system 1/2). 2. The actual value difference between the two encoder s is greater than the value in the axis-specific MD36500 $MA_ENC_CHANGE_TOL ("Maximum tolerance for position actual value switchover"). Activation of the measuring system concerned takes place in accordance with the NC/PLC interface signals DB31,... DBX1.5 (Posit ion measuring system 1) and DB31,... DBX1.6 (Position measuring system 2), i.e. the position control is now operated with this measuring syst em. The other measuring system is switched over to follow-up mode. If both interface signals are set to "1", then only the 1st measuring system is active; if both interface signals are set to "0", the axis is parked. Changeover takes place as soon as the interface si gnals have changed, even if the axis is in motion. Reaction: NC Start disable in this channel. Interface signals are set. Alarm display. NC Stop on alarm. Remedy: Please inform the authorized personnel/service depar tment. When referencing the active position actual value encoder, the actual value system of the inactive encoder is set to the same reference point value as soon as phase 3 has been concl uded. A later positional difference between the two actual value systems can have occu rred only as the result of an encoder defect or a mechanical displacement between the encoders. - Check the encoder signals, ac tual value cable, connectors. - Check the mechanical fastenings (displacement of the measuring head, mechanical twisting possible). - Increase the axis-s pecific MD 36500 $MA_ENC_CHANGE_TOL. Program continuation is not possible. The program must be aborted with "RESET", then program execution can be reinitiated with NC START, if necessary at the interruption point after "Block search with/without calculation". Program Continuation: Clear alarm with the RESET key. Restart part program
Source: SINUMERIK 840D sl / 840Di sl / SINAMICS S120 Diagnostics Manual (DAsl, 03/2009)
Last reviewed: 2026-07-01 · Verified against the manufacturer’s official documentation.
关于 Siemens SINUMERIK 840D CNC 警报
由 Siemens 制造的工业控制器具有广泛的诊断系统,用于保护内部电路和机械连杆。当 SINUMERIK 840D CNC 出现类似 25100 的错误代码时,通常表示指令值与实际传感器反馈之间存在不匹配。
完整报警清单: 4014 Siemens SINUMERIK 840D CNC 代码s.
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