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代码 27103: Axis %1 difference in function safe limit position %2, NCK: %3 drive: %4

问题描述与安全警告

Siemens SINUMERIK 840D CNC 触发了严重的 Axis %1 difference in function safe limit position %2, NCK: %3 drive: %4 警报。需要由合格的操作员或维修技师立即处理,以防止在制造周期中对设备造成二次损坏或导致零件报废。在接触电气控制箱之前,请务必确保遵循标准安全和停机挂牌 (LOTO) 程序。

官方故障排除步骤

Parameters: %1 = Axis number %2 = Number of safe limit position %3 = Monitoring status safe limit position %4 = Monitoring status safe limit position Definitions: During cross-comparison of result list 1 a differ ence was detected between the NCK and drive monitoring channels in the status of safe limit position monitoring. - Safe limit position 1: Bit 2, 3 in result list 1 - Safe limit position 2: Bit 4, 5 in result list 1 Monitoring status (%3, %4): - OFF = Monitoring is inactive in this monitoring channel - OK = Monitoring is active in this moni toring channel, limit val ues are not violated - L+ = Monitoring is active in th is monitoring channel, upper limit exceeded - L- = Monitoring is active in this monitoring channel, lower limit exceeded Reaction: Alarm display. If a safe monitoring was active, STOP B was also triggered automat ically. In this case, a power OFF/ON of the control will be required. Remedy: Check whether the safe inputs have switched to the same status in both monitoring channels within the permissible time tolerance. For further diagnostics, the drive machine data 139 1, 1392 and the servo trace signals "Result list 1 NCK" and "Result list 1 drive" can be used. For further diagnostics, the drive parameters r9710[0], r9710[1] and the servo trace signals "Result list 1 NCK" and "Result list 1 drive" can be used. Program Continuation: Clear alarm with the RESET key. Restart part program

Source: SINUMERIK 840D sl / 840Di sl / SINAMICS S120 Diagnostics Manual (DAsl, 03/2009)

Last reviewed: 2026-07-01 · Verified against the manufacturer’s official documentation.

关于 Siemens SINUMERIK 840D CNC 警报

由 Siemens 制造的工业控制器具有广泛的诊断系统,用于保护内部电路和机械连杆。当 SINUMERIK 840D CNC 出现类似 27103 的错误代码时,通常表示指令值与实际传感器反馈之间存在不匹配。

完整报警清单: 4014 Siemens SINUMERIK 840D CNC 代码s.

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